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Extrusion Lines

Innovative & reliable total solutions
for the cable industry

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Extrusion Lines

Our extrusion lines are the measure of all things when it comes to the production of cores and cables in the "low and medium voltage" and "automotive" sectors. From the standard system to customer-specific, tailor-made solutions, we offer you a comprehensive portfolio of machines and options for your production needs. The latest, cutting-edge electrical and control concept available on the market rounds out our competitiveness and raises your production to a qualitatively different level for both you and your employees.

OVERVIEW OF OUR EXTRUSION LINES

Jacketing Line for EVC- and Battery Charging Cable

COMPLETE SYSTEM

PORTAL PAY-OFF

BELT TYPE CAPSTAN

HORIZONTAL ACCUMULATOR

MEASUREMENT DEVICES

EXTRUDER

COOLING TROUGH SYSTEM

HORIZONTAL ACCUMULATOR

BELT TYPE CAPSTAN

LINEAR DANCER

FEED UNIT

CUTTING DEVICE

PORTAL TAKE-UP

COMPLETE SYSTEM

More information

Co-extrusion line for single-layer and double-layer sheathing products.

Particularly suitable for EVC cables, battery charging cables and special cables.

Cable diameter from 5 mm - 80 mm

PORTAL PAY-OFF

TO THE PRODUCT PAGE

DR20/22 incl. KO22

Reel flange Ø: 900 - 2200 mm
Reel width: max. 1700 mm
Reel weight: max. 5000 kg
Winding tension: max. 1800 N
Moving a winder out of the line
Common protective housing with separate safety zones
With KO22 correcting device

LINEAR DANCER

TO THE PRODUCT PAGE

More information

Vertical design
Deflection sheave diameter 800 mm

BELT TYPE CAPSTAN

TO THE PRODUCT PAGE

AB 15/12-1800 (sheave)

Haul-off force: 12000 N up to 90 m/min, 6000 N at 200 m/min, minimum 1200 N
Speed: 200 m/min
Contact length: 1800 mm

HORIZONTAL ACCUMULATOR

TO THE PRODUCT PAGE

HMT 10-800-100 (pay-off side)

Storage capacity: approx. 200 m
Tensile force: 50 - 400 N
Deflection sheaves Ø 800 mm
With integrated platform

EXTRUDER

TO THE PRODUCT PAGE

LEXTR 120

Designed for PVC, PE, PP and TPU
For single-layer and double-layer sheathing products
Integrated water temperature control units for controlling temperature of material feed
Four-fold volumetric dosing systems

COOLING TROUGH SYSTEM

More information

Special telescope with four-meter extension
Telescope with hot water operation
Rapid flooding system in the telescope, fills within a few seconds
Deflection cooling troughs for products up to 30 mm, larger products are passed straight through
Deflection cooling troughs with cold water operation and built-in return cooling assembly
With connected cable drying

HORIZONTAL ACCUMULATOR

TO THE PRODUCT PAGE

HMT 10-800-100 (take-up side)

Storage capacity: approx. 200 m
Tensile force: 50 - 400 N
Deflection sheaves Ø 800 mm
With integrated platform

MEASUREMENT DEVICES

More information

To ensure the quality of the products produced, we are happy to implement all the necessary measuring equipment and advise you on the selection of the appropriate product for your line. In this sample line we use measuring devices from Zumbach.

BELT TYPE CAPSTAN

TO THE PRODUCT PAGE

AB 15/12-1800 (pulley)

Haul-off force: 12000 N up to 90 m/min, 6000 N at 200 m/min, minimum 1200 N
Speed: 200 m/min
Contact length: 1800 mm

FEED UNIT

TO THE PRODUCT PAGE

More information

Haul-off force: 1000 N
Contact length: min. 500 mm
for max. product Ø 30 mm

CUTTING DEVICE

More information

for max. product Ø 30 mm

PORTAL TAKE-UP

TO THE PRODUCT PAGE

CR 20/22 incl. VR22

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EXTRUSION LINES | OVERVIEW

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Co-Extrusion Lines

Extrusion lines for battery charging cables and non-uniform stranded cable applications

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Jacketing Lines Datacom

Jacketing lines for automotive and datacom applications with low tension forces down to 10 N (15 N)

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Battery-Cable Lines

Extrusion lines for battery cables (conductors made of copper or aluminum) up to 240 mm². Typical spool sizes 800 mm - 1250 mm (1600 mm)

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Single-Core Lines

High-speed extrusion lines for classic PVC, PP, PE, XLPE cables up to 25 mm². Extrusion with and without skin/stripes. Typical spool sizes from 400 mm - 1000 mm (1250 mm)

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Micro-Cable Lines

Dedicated Micro-cable lines for very thin product diameter and especially low tension forces

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Fibre-Optics Jacketing Lines

Jacketing lines for Fibre-Optics cables with multiple pay-offs for PVC, PP and FRNC materials

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Tandem Lines

Tandem lines for ABS cables as well as for battery charging cables and non-uniform stranded cable applications

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Foaming Lines

Extrusion lines for chemically foamed data cables, also as skin-foam-skin application with hot and cold capacitance control

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Fluor Extrusion Lines

Dedicated extrusion lines for high-temperature applications, especially fluorine

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LAN-Cable Lines

Extrusion lines for data cables with hot and cold capacitance control

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Single Twisting Machines (GTC)

Single twisting of PVC, PE, TPU insulated core wire stranding & concentric tapping or side tapping for CAT5 & CAT6 & CAT7 LAN cable, control cable, communication cable,...

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Double Twisting Machines (GTC)

Double Twisting Machine (GTC) for twisting more than 7 strands copper wire

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Jacketing Line for Automotive- and Data Cables

COMPLETE SYSTEM

DUAL PAY-OFF STATION

DUAL TAKE-UP-STATION

BELT TYPE CAPSTAN

EXTRUDER

HORIZONTAL ACCUMULATOR

COOLING TROUGH SYSTEM

MEASUREMENT DEVICES

PRODUCT GUIDING CHANNEL

LINE CONTROL & POWER ELECTRONICS

COMPLETE SYSTEM

More information

Extrusion line for single-layer products.

Used for automotive and non-automotive power cables, data cables as well as special cables with diameter from 1 - 20 mm

DUAL PAY-OFF STATION

TO THE PRODUCT PAGE

2x DSH 08 WITH TRAVERSING DELAYING DISC DP 08

Reel flange Ø: 400 - 800 mm
Reel width: max. 600 mm
Reel weight: max. 600 kg
Unwinding tension: max. 100 N
Reel speed : max. 400 m/min
Common protective device
Separate delaying unit DP 08

DUAL TAKE-UP-STATION

TO THE PRODUCT PAGE

2x DSH 08S WITH TRAVERSING PORTAL RELOCATION CP 08

Reel flange Ø: 400 - 800 mm
Reel width: max. 600 mm
Reel weight: max. 600 kg
Winding tension: max. 100 N
Reel speed : max. 400 m/min

Common portal relocation CP 08
Feed unit with integrated cutting device
Common protective device with sliding door
With wrap slide for manual foil-wrapping

BELT TYPE CAPSTAN

TO THE PRODUCT PAGE

CATERPILLAR AS 01-800

with 300 N pulling force at a contact length of 800 mm

EXTRUDER

TO THE PRODUCT PAGE

LEXTR 80

Designed for PVC, PE, PP, TPU, TPE, XLPE, HFFR etc.
8027 D
For single layered products
Integrated water temperature control units for controlling temperature of material infeed

Here, with three-fold volumetric dosing systems from Woywod

HORIZONTAL ACCUMULATOR

TO THE PRODUCT PAGE

ACCUMULATOR HMT 08-400 (PAY-OFF & TAKE-UP SIDE)

Storage capacity: approx. 300 m
Tensile force: 15 - 150 N
Deflection pulleys Ø 400 mm
With integrated platform

HORIZONTAL ACCUMULATOR

TO THE PRODUCT PAGE

ACCUMULATOR HMT 08-400 (PAY-OFF & TAKE-UP SIDE)

Storage capacity: approx. 300 m
Tensile force: 15 - 150 N
Deflection pulleys Ø 400 mm
With integrated platform

COOLING TROUGH SYSTEM

More information

Telescope with 1m extension and hot water operation
Deflection cooling troughs for products up to 20 mm,
Deflection discs with separate drive for removing “bearing-friction”
Deflection cooling troughs with cold water operation and built-in return cooling assembly
With connected cable drying system

MEASUREMENT DEVICES

More information

To ensure the quality of the products produced, we can implement all necessary measuring devices from the different available suppliers. We are pleased to assist with selection the appropriate products for your line.

In this jacketing line i.e we use: Sikora Spark 2030 UL, 3 x Proton diameter gauge DG2030-12.5K-DC, Zumbach Lump and Neckdown
KW 33 TRIO-DP, Sikora Spark 2030 UL and Proton Length counter SL3060MID

PRODUCT GUIDING CHANNEL

More information

With the product guiding channel pay-off and take-up can be placed side by side. Thus, short ways for the operator and efficient transport of full and empty spools by fork lifts are guaranteed. The guiding channel is placed above the cooling unit in an ergonomic height to save space and to make handling comfortable.

LINE CONTROL & POWER ELECTRONICS

TO THE PRODUCT PAGE

More information

Sophisticated and intuitive control systems for efficiency, control & operation of your machines & production

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CABLE | OVERVIEW

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Co-Extrusion Lines

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Jacketing Lines Datacom

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Battery-Cable Lines

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Single-Core Lines

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Micro-Cable Lines

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Fibre-Optics Jacketing Lines

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Tandem Lines

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Foaming Lines

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Fluor Extrusion Lines

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LAN-Cable Lines

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Single Twisting Machines (GTC)

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Double Twisting Machines (GTC)

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BrochUreS

in different languages

JACKETING EXTRUSION LINE

Download as PDF (English) >

ケーブル外被押出ライン

PDF でダウンロード（日本語) >

KILIF EKSTRÜZYON HATTI

PDF olarak indir (Türkçe) >

ЭКСТРУЗИОННАЯ ЛИНИЯ ДЛЯ ПОКРЫТИЯ ОБОЛОЧКОЙ

Скачать как PDF (русский) >

LÍNEA DE EXTRUSIÓN
DE AISLAMIENTO

Descargar como PDF (español) >

Standard configuration of various lines

CLASSIC CORE LINES (PVC, PE, PP, PU, TP etc.) - 25mm²

overheaded flyer pay-off DUW
Dynamic pintle type pay-off DAS
Wire brake / dancer
Wire pre heater
Main Extruder from D65 - D120 mm
Co-Extruder from D30 - D65 mm
2nd Co-Extruder if required
Material dryer if required
Material dosing station
Crosshead
Diameter gauge hot
Telescopic cooling trough with multipass
Cable-dryer
Double wheel capstan
Measuring and quality devices
Double spooler CD or CDH

Materials to be processed: PVC, PE, PP, PU, TP, HFFR etc.
Cross section: up to 25 mm²
Speed: up to 2000 m/min
Standard reel flange diameter: from 400 mm - 1000 mm

CLASSIC CORE LINES (PVC, PE, PP, PU, TP etc.) - 250mm²

Pintle type pay-off DSH 08 - DSH 12
Portal type pay-off DR 12 - DR 28
Wire brake / dancer
Wire pre-heater
Main Extruder from D65 - D120 mm
Co-Extruder from D30 - D65 mm
2nd Co-Extruder if required
Material dryer if required
Material dosing station
Crosshead
Diameter gauge hot
Telescopic cooling trough with multipass
Cable-dryer
Double wheel capstan
Measuring and quality devices
Double pintle type take-up CSH
Portal type take-up CR

Materials to be processed: PVC, PE, PP, PU, TP, HFFR etc.
Cross section: 25 mm² - 250 mm²
Speed: up to 1000 m/min
Standard reel flange diameter: from 630 mm - 1250 mm

FOAMING LINES / DATACOM (PE / PP)

Dynamic pintle pay-off DAS
Wire brake / dancer
Wire pre-heater
Diameter gauge
Foam extruder D45 - D85 mm
Inner skin extruder D25 - D45 mm
Outer skin extruder D25 - D45 mm
Material dosing station
Volumetrische Dosieranlage für Co-Extruder
Crosshead
Diameter gauge hot
Telescopic cooling trough with multipass
Capacitance measurement hot and cold
Cable-dryer
Double wheel capstan
Measuring and quality devices
Double spooler CD or CDH

Materials to be processed: chemically or physically foamed PE or PP
Cross section: up to 25 mm²
Speed: up to 2000 m/min
Standard reel flange diameter: from 500 mm - 800 mm

MICRO-CABLE LINES (PVC, PE, PP, PU, TP, FEP, PFA etc. ) 0,12 mm - 1,5mm

Dynamic pintle type pay-off DAS 630 (1 N - 100 N)
Single pay-off 400 (20 cN - 5 N)
Wire pre heater
Main Extruder from D25 - 45 mm
1 Co-Extruder if required
Material dryer if required
Material dosing station
Crosshead
Diameter gauge hot
Telescopic cooling trough with multipass
Cable-dryer
Double wheel capstan
Measuring and quality devices
Double spooler CD 05 with integrated dancer

Materials to be processed: PVC, PE, PP, PU, TP, HFFR, FEP, PFA etc.
Diameter range: 0.12 mm – 2.0 mm
Speed: up to 1500 m/min
Standard reel flange diameter: from 250 mm - 500 mm

JACKETING LINES (PVC, PE, PP, PU, TP etc.) 2 - 25 mm

Double pintle type pay-off DSH
Over cutting table
Accumulator with dancer (if required)
Sparktester
Talcum unit
Extruder D65 - D120 mm
Co-Extruder D30 - D65 mm
Material dosing station
Crosshead
Diameter gauge hot
Telescopic cooling trough with multipass
Cable-dryer
Diameter gauge Sikora
Caterpillar
Accumulator with dancer (if required)
Measuring and quality devices
Double pintle type take-up CSH
Double spooler CD or CDH

Materials to be processed: PVC, PE, PP, PU, TPU, TPE, HFFR etc.
Cross section: up to 25 mm²
Speed: up to 600 m/min
Standard reel flange diameter: from 500 mm - 1250 mm

JACKETING LINES (PVC, PE, PP, PU, TP etc.) > 25 mm

Portal type pay-off DR
Dancer
Over cutting table
Sparktester
Talcum unit
Extruder D65 - D120 mm
Co-Extruder D30 - D65 mm
Material dosing station
Crosshead
Diameter gauge (hot)
Telescopic cooling trough with multipass
Cable-dryer
Measuring and quality devices
Caterpillar / Capstan
Dancer
Portal type take-up CR

Materials to be processed: PVC, PE, PP, PU, TPU, TPE, HFFR etc.
Cross section: 25 - 250 mm²
Speed: up to 350 m/min
Standard reel flange diameter: from 1000 mm - 2400 mm

TANDEM LINES / ABS / EVC

Double pintle type pay-off DSH
Over cutting table
Sparktester
Accumulator with dancer (if required)
Dancer
Caterpillar (push)
Talcum unit
1. Extruder D80 - D120 mm
Material dryer if required
Material dosing station
Crosshead
Diameter gauge hot 1
1. Telescopic cooling trough with multipass
Cable-dryer
2. Extruder D80 - D120 mm
Material dryer if required
Material dosing station
Crosshead
Diameter gauge hot 2
2. Telescopic cooling trough with multipass
Cable-dryer
Caterpillar (pull)
Accumulator with dancer (if required)
Measuring and quality devices
Dancer
Double pintle type take-up CSH
Portal type take-up CR

Materials to be processed: PVC, PE, PP, PU, TPU, TPE, HFFR etc.
Diameter: up to 35 mm
Speed: up to 350 m/min
Standard reel flange diameter: from 630 mm - 1250 mm

XLPE CORE LINES (XLPE/HFFR)

Materials to be processed: XLPE, HFFR etc.
Cross section: up to 25 mm²
Speed: up to 2000 m/min
Standard reel flange diameter: from 400 mm - 1000 mm

E-BEAM SYSTEMS

overheaded flyer pay-off DUW
Pintle type pay-off DSH
Dynamic pintle type pay-off DAS
Wire brake / dancer
Talcum unit Peku
Wire pre-heater
Extruder D65 - D120 mm
Co-Extruder D30 - D90 mm
Material dosing station
Crosshead
Diameter gauge hot
Telescopic cooling trough with multipass
Cable-dryer
Double wheel capstan (pull)
Measuring and quality devices
In-Beam system
Double spooler CD or CDH
Double pintle type take-up CSH
Portal type take-up CR

HIGH TEMPERATURE EXTRUSION LINES (FLUOR)

Pintle type pay-off DSH
Dancer
Diameter gauge cold
Wire pre-heater
High temperatur extruder D25 - D90 mm
Material dryer
Material dosing station
Crosshead
Diameter gauge hot
Telescopic cooling trough with multipass
Cable-dryer
Measuring and quality devices
Double-wheel Capstan with integrated Dancer
Double pintle type take-up CSH
Double spooler CD or CDH

Materials to be processed: PVC, PE, PP, PU, TP, HFFR etc.
Diameter: up to 35 mm
Speed: up to 300 m/min
Standard reel flange diameter: from 500 mm - 1250 mm

With pleasure we would like to advise you on your individual extrusion line

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YOUR CONTACT

Sales

+49 (0) 202 24997-0
sales@johann-leimbach.de

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Discover more

Johann Leimbach

As a company with a long-standing tradition spanning over 100 years, we develop efficient solutions for complex customer requirements. We excel in high-quality, flexible services and develop products that are appreciated and used worldwide.

Extrusion lines

Our extrusion lines are the measure of all things when it comes to the production of cores and cables in the "low and medium voltage" and "automotive" sectors. Learn more about the design and special features of our extrusion lines (...more)

WE'RE HIRINg

We are looking for qualified, motivated employees who want to shape the future with us. Would you like to learn more?

Company History

More than 100 years of innovation & reliability - Important milestones and developments of Maschinenfabrik Johann Leimbach.

CERTIFIED ACCORDING TO DIN ISO 9001:2015

Our company's primary goal is to manufacture high-quality machines for the cable industry.

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Extrusion lines
- Learn all about our innovative & reliable complete solutions for the cable industry.
Single machines
- Capstan
  Break
  Dual take-up
  Pintle type take-up
  Extruder
  Portal type winder
  Accumulator
  Control dancer
  Dual flyer pay-off
  Rewinding line
Line control
- Sophisticated and intuitive control systems for efficiency, control & operation of your machines & production
Company
Contact
- Maschinenfabrik
  Johann Leimbach GmbH
  Innovation based on experience
  
  Konsumstraße 45
  (Gebäude C 1)
  42285 Wuppertal
  
  T +49 202-249970
  sales@johann-leimbach.de

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who want to shape the future together with us.

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